XLPE Insulated Steel Wire Cable

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XLPE Insulated Steel Wire Cable
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The Aluminum Alloy Core XLPE Insulated Steel Wire Armoured PVC Sheathed Cable is a power cable designed for applications requiring high mechanical strength, reliable electrical performance, and cost efficiency. It features an aluminum alloy conductor, XLPE insulation, steel wire armouring, and a PVC outer sheath. This cable is suitable for underground installation, direct burial, cable trenches, and harsh environments.
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Aluminum Cable
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Description

Product Overview

 

The Aluminum Alloy Core XLPE Insulated Steel Wire Armoured PVC Sheathed Cable is a power cable designed for applications requiring high mechanical strength, reliable electrical performance, and cost efficiency. It features an aluminum alloy conductor, XLPE insulation, steel wire armouring, and a PVC outer sheath. This cable is suitable for underground installation, direct burial, cable trenches, and harsh environments.

 

Cable Structure

  • Conductor:

Made of aluminum alloy (typically AA-8000 series or AA-6201), offering good conductivity, high tensile strength, corrosion resistance, and reduced weight compared to copper conductors.

  • Insulation: 

Cross-linked polyethylene (XLPE) insulation with a maximum continuous operating temperature of 90°C and short-circuit temperature up to 250°C (5 seconds). It provides excellent electrical insulation, thermal resistance, and aging performance.

  • Inner Sheath:

PVC inner sheath used as bedding to protect the insulation layer and provide a smooth surface for armouring.

 

  • Armour:

Galvanized steel wire armouring (SWA) provides strong mechanical protection against external forces, suitable for underground and direct burial installations.

 

  • Outer Sheath:

PVC outer sheath offering good resistance to abrasion, moisture, chemicals, and flame propagation.

product-835-290

 

 

Parameter Specification Table

 

Nominal Cross-Sectional Area (mm²) Number of Cores Nominal Insulation Thickness (mm) Calculated Overall Diameter (mm) Maximum Cable Weight (kg/km)
50 1 8 38.8 2610
70 1 8 40.7 2820
95 1 8 42.3 3030
120 1 8 43.9 3640
150 1 8 46.7 3900
185 1 8 48.5 4150
240 1 8 50.7 4580
300 1 8 53.5 4990
400 1 8 56.7 5620
500 1 8 60.3 6250
630 1 8 64.3 7010
50 3 8 79.7 8870
70 3 8 83.3 9610
95 3 8 87.45 10470
120 3 8 90.8 11220
150 3 8 94.6 12100
185 3 8 98.2 12990
240 3 8 103.7 14340
300 3 8 108.9 15710
400 3 8 116.1 17870

Notes:

  • Dimensions and weights are calculated values and may vary slightly depending on manufacturing tolerances.

 

Key Features

 

- High mechanical strength due to steel wire armouring

- Stable current-carrying capacity with XLPE insulation

- Lightweight and economical aluminum alloy conductor

- Suitable for harsh environments and underground installation

- Safe and reliable long-term operation

 

Electrical Characteristics

 

  • Rated Voltage: 0.6/1 kV (low voltage)
  • Rated Frequency: 50 Hz / 60 Hz
  • Maximum Conductor Operating Temperature: 90°C
  • Short-Circuit Temperature: 250°C (5 seconds)

 

Applications

 

 

- Power distribution systems

- Underground and direct burial projects

- Industrial plants and factories

- Commercial and residential buildings

- Infrastructure and municipal engineering projects

 

Installation Guidelines

Installation Methods:

Underground, direct burial, cable trench, or duct installation.

Minimum Bending Radius:

Not less than 12 times the overall cable diameter.

Precautions:

Avoid mechanical damage during installation, ensure proper grounding of the armouring, and prevent overloading during operation.

 

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